Automatic laser welding machining sample pictures

 

Kitchen and bathroom bath equipped with laser welding		Wine pot laser sealing welding
Laser welding for plumbing products	Laser welding machine protects the lens Mainly protect the high value of the focus lens. Avoid welding smoke splashing and dust pollution to the lens lens.	Lock core laser welding
Sensor laser welding		Printer scraper for laser welding

 

 

Applied range

 

TFL-400V / 500V-3D laser welder is a high stability, high power welder, to meet the needs of long time production. High-power laser power supply, high power heat dissipation system to meet the 24 hours of mass production. The fuselage adopts a high-strength structure to ensure the accuracy and stable performance. Control system is a professional 4-axis control system tailored for laser welding, with high stability, easy to learn and easy to use. Strong scalability, can be combined with the assembly line, photoelectric sensors, pneumatic fixtures and other combinations of automatic unattended processing.

Scope of application: bathroom industry: water pipe joint, variable diameter joint, three links, valve, flower head 3 dimensional, space curve welding.

Battery industry: laser welding of lithium battery, battery pack and electrode.

Glasses industry: stainless steel, titanium alloy and other materials of glasses buckle, outer frame and other positions of precision welding.

Hardware industry: impeller, kettle, handle, etc., complex stamping parts, casting parts welding.

 

 

Professional laser power supply control system

 

1. The function of the whole machine is based on the adjustment of the output current, to control the correction laser output, so as to safely and effectively use the laser for welding;

2. The main controller adopts the new ARMv 7 series processor, which has a high processing speed to meet the real-time control of the equipment. Fast and high-precision control and protection of the laser machine. As far as possible to provide customers with a fast and safe use of the experience.

 

Main interface of common transmission laser power supply

Main controller of the common transmission laser power supply

 

 

3. The use of touch screen to do human-computer interaction, intuitive interface, clear display, various parameters are easy to understand and adjust, simple and easy to use;

4. The software has a strict control logic, fine digital filtering, fast control algorithm, so that the laser output is stable, fast.

 

                

 

Open laser power alarm interface

 

1. Use the mature solution of industrial motion control to integrate the laser welding machine and motion control into the PC operation interface of the machine.

2. Powerful PC control, easy to program, debug and maintain. Can complete automatic or semi-automatic spot welding, butt welding, stack welding, sealing welding, for the complex plane straight line, arc and any track of welding.

3. The software adopts IDE integrated working environment, and the main interface integrates graphic editing, operation monitoring, acquisition and programming, and motion control. The layout is simple and professional, which can effectively improve work efficiency.

4. Real-time control, without other PC operating system plug-in.

5. High performance motion control can be carried out on the 4 axes to realize the programming of welding trajectory in space.

6. Provide multi-language display (simplified Chinese, English, etc.), and support international applications.

 

Laser PC motion control card		Laser machine welding machine software operation interface
Laser machine welding machine software operation interface		Laser machine welding machine software operation interface

 

 

Core laser

 

1. TFL-400V / 500V-3D consists of dual-way xenon lamp pump, imported ceramic reflective chamber and Nd: YAG crystal rod, with high electro-optical conversion efficiency.

2. The longer laser rod can achieve enough welding energy.

3. Aspherical mirror focus to make the spot smaller and more uniform, and the welding deeper.

4. The laser cavity type is longer, to obtain a good beam quality, more uniform welding.

5. The laser cavity with xenon lamp and laser rod separation design, changing the lamp does not affect the light path.

6. The use of water-cooled mirror frame, which is more stable than the ordinary light path output.

7. The semiconductor red light indicates the positioning.

 

Gold-plating chamber on the fully automatic laser welding machine

Cold mirror frame on the fully automatic laser welding machine

 

Quadruft motion control insertion function and automatic elimination of solid state laser thermal lens effect device patent

 

        

 

 

Standard workbench

 

		Laser welding machine electric workbench The workbench can choose either a stepping motor or a servo motor. Optional X * Y bench length: 250 * 150 (standard), 300 * 200,400 * 200.
		Laser welding machine rotating shaft The rotating shaft is optional for a stepping motor or a servo motor.
		Laser welding machine rotating plate The rotating disk can a stepping motor or servo motor.

 

 

Attachment and consumables

 

		Laser pulse xenon lamp Pulse xenon lamp chooses high quality ultraviolet filter quartz tube as the tube material, with high mass density electrode as the electrode of xenon lamp, has strong load capacity, high pump efficiency, good laser beam quality, long life and other characteristics.
		Laser welding machine protects the lens Mainly protect the high value of the focus lens. Avoid welding smoke splashing and dust pollution to the lens lens.
		Open laser chiller filter element The main function of the filter element is to remove solid, colloid and other debris in the water, clean the cooling water, and protect the laser.

 

Product Parameter

 

Model	TFL-400V-3D
Laser wave length	1064nm
Concentration cavity reflector	Golden cavity
Rated laser power	400W
Maximum laser power	420W
Pulse length	0.1-20ms
Laser frequency	1-100Hz
The scope of light spot regulation	0.3-3mm
Aiming at positioning	Red light (optional camera system or microscope)
Positioning accuracy	±0.02mm
Cooling power of the water chiller	5P
X, Y axis itinerary	200mm×300mm (customizable)
Z axis itinerary	150mm (customizable)
Spin axis size	φ60φ80φ120φ200(customizable)
Power rating	16KW
Electricity demand	380V±5％50Hz/40A
Outline dimension	Main engine:760X1600X1500mm Cooling-water machine:660X1300X1200mm